Versatility is key in a workshop setting, and each project can bring unique challenges. With the ability to carry out multiple tasks, hydraulic ironworkers stand out for their all-around performance. An ironworker’s versatility is unmatched, whether it’s punching holes in metal sheets, shearing to size with minimal material waste, or notching to create interlocking joints.
The range of options within a single machine can help you save space and costs on additional machinery. Also, it empowers metalworkers in your shop to tackle a wide array of projects without switching between various tools.
Speed and efficiency are critical for any manufacturing operation, and ironworkers deliver on both fronts. By utilizing hydraulic power, these machines can process metal at a much faster rate than the human hand. This not only saves time but also slashes labor costs significantly.
Instead of accomplishing a task that might take hours, a hydraulic ironworker can accomplish it within minutes. It increases your workshop’s throughput and shortens project timelines with expeditious metal processing.
An ironworker might have the strength of a sledgehammer, but its surgical precision offers workshop artists the accuracy they require.
From notches that fit like puzzle pieces to punched holes that align perfectly when assembled, the precision of an ironworker ensures that the final output is of the highest standard. The exactness of an ironworker reduces the need for rework or corrections, saving your workshop time and materials while maintaining the integrity of the finished product.
Safe working environments are priorities in any industry, and metalwork is no exception. Hydraulic ironworkers are equipped with a suite of safety features that reduce the risk of injury to operators. Features such as dual-hand controls, adjustable stroke controls, and safety guards around the work area minimize potential hazards. With safety built into their design, ironworkers allow metalworkers to operate with peace of mind, knowing that they are using safe equipment.
The importance of hydraulic ironworkers in workshops is clear. These machines bring versatility, efficiency, precision, and safety to the metalworking process, making them essential assets in workshops. Their ability to streamline operations, ensure quality, and protect workers set the gold standard in metal fabrication.
Whether your workshop produces large-scale industrial components or intricate art pieces, a hydraulic ironworker is a versatile and dependable machine that can revolutionize your manufacturing capabilities. At Kaka Industrial, we sell a variety of high-quality metal fabrication machinery, including hydraulic ironworkers. Browse our selection to learn how our equipment can take your operation to the next level.
]]>The circular saw is a workhorse, well known for its ability to cut through various materials. However, in metalworking, the circular saw's robust blade and high-speed rotation make it ideal for executing straight cuts in metal sheets.
It provides a quick and efficient method for cutting conduits, pipe sections, and channels, enabling metalworkers to execute large-scale projects with relative ease. Unlike woodworking circular saws, those for metal come with carbide-tipped blades that ensure clean and precise cuts.
The band saw is a staple in the metalworking industry, and for good reason. Its unique design, with a long, sharp blade made from a continuous band of toothed metal, makes it perfect for cutting complex shapes and curves.
Metal band saws can be horizontal or vertical. The former is better for slicing through heavy metals, while the latter is fantastic for detailed work. Metalworkers rely on band saws for tasks ranging from cutting metal stock to creating decorative and functional items with intricate designs.
The jigsaw is a versatile tool that finds a comfortable position in the toolkit of any metalworker who values craftsmanship and intricacy. The metalworking jigsaw is a precision instrument designed to make finely detailed cuts in metal sheets, pipes, and profiles.
Its ability to switch between blades for varying thicknesses of metal makes the jigsaw a must-have for metalworkers who deal with many kinds of materials. Whether it's for decorative elements on a project or working with thin metal components, the jigsaw is ideal for highlighting finer details.
The reciprocating saw offers power and versatility with its back-and-forth blade motion. This saw is suitable for disassembling or cutting apart metalwork-related obstacles like nails, screws, and even small branches.
Its robustness allows it to tackle tasks that other saws might shy away from, making it a dependable choice for breaking down larger metal components or structures. Metalworkers who take on demolition or deconstruction tasks will find the reciprocating saw indispensable.
When it comes to the different types of saws and their applications, sometimes, all you need is a straight and simple 90-degree cut. This is where the chop saw shines. With a fixed circular blade that lowers onto a workpiece, chop saws deliver precision and stability, ensuring every cut is clean and square.
Metal chop saws typically come with abrasive or dry-cutting blades to handle different types of metal, from stainless steel to cast iron. Accuracy in the metal-frame, automotive, and fabrication industries often hinges on the reliability of a trusty chop saw.
Saws aren’t mere tools for metalworkers. They’re extensions of their skill and vision. Choosing the right saw for the job can mean the difference between a successful project and one fraught with errors and rework.
At Kaka Industrial, we offer a wide variety of saws, including metal-cutting band saws, to help you perform various tasks. We engineer our equipment to deliver accurate cuts. Get in touch today to find high-quality tools for your metalworking shop.
]]>Safety should always be your priority, so you'll need your personal protective equipment (PPE), including safety glasses, gloves, and a mask. Position your drill press in a well-lit and spacious area, ensuring no tripping hazards are nearby. Stabilize the drill press on its stand, and secure all locks and clamps.
The actual steps for removing chips from a drill press can be intense, but you can handle it now that you’re prepared. Begin by clearing the drill press table. As you work, chips will collect around the chuck and spindle. You can dislodge them gently with a brush or compressed air to prevent them from falling into the quill, which might result in a jam. Finally, shift your focus to the drill press head, especially the quill, and remove all chips to prevent issues with drilling depth and accuracy.
Handling metal chips requires caution. While metal debris may be unassuming, it can be sharp and have burrs that might cut you. Wear thick gloves when gathering the chips, and place them in a designated container for disposal. Lastly, sweep the floor to collect any chips that may have fallen around your work area.
Metal chips belong in your metal recycling or waste management system. Consult local waste disposal policies, as metallic waste is more regulated than household garbage. In some cases, chips may require professional handling or recycling, particularly if they're from materials with hazardous properties.
Regular maintenance guards against the accumulation of drill press chips. Schedule cleanings and inspections no more than a few weeks apart. Additionally, preventive measures like setting the right speeds for different materials, using correct drill bit sizes, and applying cutting fluids can prevent chip welding. Chip welding occurs when chips weld onto the bit and must be painstakingly filed or chiseled away.
Drill press manufacturers often include helpful tips and best practices in the machine's manual. Follow these recommendations to minimize chip accumulation and keep your drill press humming.
At Kaka Industrial, we have a wide variety of industrial drilling machines to provide power, precision, and versatility to your operations. We provide the metal fabrication industry with top-notch equipment. Browse our selection to find the perfect machine for your needs today.
]]>The clang of machinery has given way to the whir of automation, and it's all thanks to the era-defining technological strides in sheet metal machines. From basic manual shears and hand brakes to the sophisticated computer numerical control (CNC) techniques, the metalworking world has seen a paradigm shift.
Computerization has not only ushered in a new age of precision but has also brought down production times significantly. Gone are the days of eyeballing measurements; the precision offered by computer-aided design cuts through uncertainty like a laser.
Another way sheet metal machines improved over time is by delivering more efficiency and productivity. The dramatic decrease in lead times and the concurrent rise in production rates are nothing short of a revolution.
With the integration of automated material handling and state-of-the-art machinery, thousands of individual operations can now work in unison. The efficiency of the modern production line is due to the incredible advancements in automation in recent years.
In an industry where a fraction of a millimeter can make or break a product, advancements in sheet metal machine technology have redefined the very concept of precision. The rise of laser cutting and waterjet technology transformed metal shaping, allowing for intricate designs and the production of high-tolerance components. What once took hours of handiwork now takes minutes, and the margin of error is slimmer than ever.
The clunky, dangerous equipment of the past has given way to sleek, safety-conscious machines equipped with a myriad of built-in protections. Proximity sensors, automatic shutoffs, and protective barriers have become as much a part of the machine as the press itself.
Consequently, the confidence of the operator has surged, and with it, the overall quality of output. Metalworking has transitioned from a risky, labor-intensive craft into a safe, efficient, and consistent process.
The march of progress in sheet metal machines has mirrored the evolution of the manufacturing sector itself. Metalworkers are no longer just artisans; they are pilots of cutting-edge technology.
At Kaka Industrial, we have a wide selection of state-of-the-art metal fabrication tools that provide an unparalleled level of reliability and precision. Browse our selection to find the best machine for your specific metalworking needs today.
]]>Before we dive into the difference between single and double column band saws, we must highlight the importance of choosing the right tool for your needs. Although both types of saws effectively cut metal and other materials, you can increase your yield and overall production based on the specific equipment you use.
Since it features a twin post design, a double column band saw will generally be more stable and provide a larger cutting capacity. However, with increased capacity comes increased cost, so be sure to consider which choice is best for your metalworking shop.
A double column band saw features a blade mounted on two posts. It travels in a straight line. The head of the blade connects to the end of the saw, so it remains steady during the cut. As such, you get a highly precise finished product.
A double column band saw can cut a variety of materials and a wide range of sizes. If your metalworking business requires you to cut large pieces, you can’t go wrong with a dual column saw. The stability of the machine means your cuts will be smooth and precise.
Since it’s larger than its single counterpart, a double column band saw has a greater overall cutting capacity. Due to the heavy-duty motor, this tool can cut material at a rapid rate. Thus, the operator can complete more work in less time and increase productivity.
A double column band saw blade travels the shortest path possible, so it takes less time to cut each piece of metal. If you frequently work with large pieces, every minute counts. The increased efficiency of a double column saw may be the perfect solution for your needs.
When you’re investing in new metalworking equipment, you want to ensure the machine you purchase will last. Dual column band saws don’t vibrate as much as single column models. Since vibration can shorten the blade’s life, you want it to have as little movement as possible.
The stability of a double column saw means it’s more durable than a saw that operates on a pivot. Although more expensive, you can be confident your saw will serve you well for a long time.
Does a double column horizontal band saw sound like the right choice for you? At Kaka Industrial, we offer versatile, durable, high-performing horizontal band saws for metalworking professionals. Browse our selection to find a precise, efficient solution to your metal cutting needs.
]]>Before comparing circular and table saws, you need to understand the features and capabilities of each tool. A circular saw is a handheld portable power saw. With the proper blade, a circular saw can cut various materials, including wood, metal, and plastic.
Keep in mind that if you’re unfamiliar with using a circular saw, it can be difficult to cut straight lines. Although circular saws are more affordable than table saws, it’s not as easy to make precise cuts. However, if you’re looking for portability, a circular saw is a great option. If you opt for a cordless option, you can easily move it around your shop. A circular saw is a useful, versatile tool that can make many cuts, but if precision is your primary goal, a table saw will always reign supreme.
As the name suggests, a table saw is a much larger piece of equipment than a circular saw. A table saw has a blade in a fixed position that pokes through the table surface. The operator pushes the wood through the blade to make the cut. Due to the stable surface and fixed blade, it’s easy to make accurate, clean cuts with a table saw. However, a table saw can only cut wood, whereas a circular saw can slice through a variety of materials.
You can adjust the blade of a table saw depending on the type of project you’re working on. A table saw can make straight cuts, miter cuts, bevel cuts, and rip cuts. Although a table saw is quite bulky, it’s possible to purchase a portable one that folds up for easy storage. Overall, if you have a large piece of wood you need to precisely cut into smaller pieces, a table saw is the way to go.
Now that you have a clear idea of both tools, you can more easily compare circular saws vs. table saws. In terms of size, circular saws are handheld and easy to move from one location to another. Table saws are stationary and lay flat, so they’ll take up more room in your shop. However, as mentioned above, you can find a folding table saw if you’re short on space and need to store it when not in use.
Circular saws can cut through several materials but make fewer, less precise cuts. Table saws only cut wood, but the cuts are more accurate. Due to its size and capabilities, a table saw will cost more than a budget-friendly circular saw. Lastly, a handheld circular saw can be messy in terms of sawdust output. A table saw also produces sawdust, but you can often find one with an attachment that collects the dust before it makes a mess in your shop.
At Kaka Industrial, we offer a wide variety of professional fabrication equipment, including the perfect industrial circular saws for your needs. Browse our selection to find the best one for your next project.
]]>To create precise and even holes, a vertical drill press has a chuck that holds a drill bit that moves up and down while it’s spinning. To keep the chuck’s jaws operating properly and ensure the bit remains centered, you’ll need to routinely apply a bit of drying lubricant inside the chuck.
To apply the lubricant, fully open the jaws of the chuck’s shell unit and blow compressed air inside. Once the area is free of dust and dirt, you can spray the lubricant inside the drill chuck. After the lubricant is applied, tighten and loosen the jaws a few times to ensure it’s well-oiled. While you’re manipulating the chuck, be sure to wipe off any excess lubrication.
Another tip to safely clean your vertical drill press involves inspecting and maintaining the belt. You should perform a routine inspection of the belt on a semi-regular basis, but if you notice unusual noises or excessive vibration, something could be amiss. A worn belt or bent, unbalanced pulleys can create annoying noises and vibrations that can slow down your overall production.
To inspect the status of your belt, begin by unplugging the drill press. You’ll need to remove the machine’s head cover and rotate the belt by hand. While the belt is rotating, perform a visual inspection to identify any cracks, lumps, or ply separations. If you see any of these irregularities, you’ll need to replace the belt as soon as possible.
If the belt appears normal but it’s still making odd noises or vibrations, you may need to reset the machine’s tension. Over time, the belt can become too loose or too tight between the pulleys. Closely follow the directions in your machine’s manual will ensure you’re properly resetting the tension.
To make sure your vertical drill press creates the most accurate holes, you’ll want to inspect the quill for any unwanted movement. With a lot of use, the quill can begin to move from side to side (radial play) or up and down (axial play). Both radial and axial play will prevent you from maximizing the precision of your drill press.
You’ll need to thoroughly examine the quill by taking it apart and checking any component involved in the slicing process. Once you’ve identified the source of the quill movement, you’ll need to drill two holes in the center of the housing and install an adjustment bolt. This bolt will maintain a steady force on the drill chuck and allow you to create the holes you need.
At Kaka Industrial, we sell a variety of vertical drilling machines for all your metal fabrication needs. With our premium equipment, you’ll be able to create accurate holes regardless of your project. Get in touch with our team today to find the ideal equipment for your operations.
]]>A sheet metal machine can perform various techniques at a high precision level, enabling you to form various manipulations without sacrificing quality. Popular metal fabrication methods such as cutting, bending, shearing, and blanking can all be expertly achieved with a sheet metal machine. In other words, if you want to maximize your ability to manipulate metal, investing in the proper equipment is crucial.
The expert precision of automated machinery cannot be overstated. High-precision parts are needed in a wide variety of industries, including construction, healthcare, and automotives. The durable, high-carbon steel of a sheet metal machine is essential to create the necessary manipulations of the material. Plus, if your client requests specific designs, you can deliver without sacrificing quality.
Another benefit of adding a sheet metal machine to your shop is the opportunity for high-capacity production with minimal manual labor. With a sheet metal machine, you can efficiently supply businesses with large quantities of metal products at a fast rate. Since you can provide the client with their components in a shorter time span, they can begin selling their products as soon as possible.
As a manufacturer, the opportunity to produce metal parts in bulk saves you time and money. You can focus your efforts on fully maximizing the capabilities of your sheet metal machine. Plus, as mentioned above, the increased precision of the equipment means you won’t need to spend as much time worrying about inaccurate cuts.
Sheet metal machines are made from durable materials, helping you feel confident that your equipment will hold up over time. These machines are designed to resist corrosion and degradation in a wide variety of environments. As such, if your machinery is exposed to persistent sun or moisture, it will still be able to perform at a consistently high level.
Since a sheet metal machine is a large investment, it’s comforting to know you won’t need to repair or replace it right away. You can enjoy an increased level of production without causing a significant amount of wear and tear to your equipment. The durability of a sheet metal machine makes it an attractive option for many in the metal fabrication industry.
At Kaka Industrial, we offer a wide variety of sheet metal fabrication machines designed to fit your specific needs. You can count on us to deliver reliable and precise equipment, from tubing rollers to hydraulic roll cages. We’ve been providing dependable products to metal fabrication professionals for years; explore our high-quality selection today.
]]>Whether you’re completing a DIY project or working on a professional job site, you’ll benefit from a circular saw because it makes quick, straight cuts. Since circular saws have a thin and circular blade with cutting teeth, you can use them to cut a wide variety of materials in a short amount of time.
Cutting large pieces of wood on a table saw can be dangerous, so the compact size of the circle saw is a great alternative. Plus, when you’re on a construction site and need to make several cuts throughout the day, a circular saw is both efficient and easily portable. A high cutting capacity and small size are two of the reasons why a circular saw is a handy tool for both professional and personal projects.
Another easy way to know when the best time is to use a circular saw is when you need to be as efficient as possible. Since circular saws can easily cut wood, plastic, and metal, you can increase your output in your industrial fabrication shop or on a job site. The power of a circular saw is also a major time-saver when you’re performing demolition. You can quickly cut materials into small pieces and move on to the next task.
The sharp blade on a circular saw also resists lots of wear and tear. You’ll be able to maintain high feed rates without changing your blade as often. As such, you’ll save time and money in the long run by relying on a circle saw.
One of the main reasons industrial fabrication professionals choose a circular saw blade over a band saw blade is accuracy. With a circular saw, you’re able to achieve fast, repeatable cuts. Since the blade is capable of precisely penetrating a variety of materials, you can rest assured your final product will be accurate and have a great surface finish.
Due to the precise nature of a circular saw, you can spend less time fixing errors or replacing the blade and more time focusing on your shop’s output. The durability of the blade means you’ll experience less downtime overall.
Are you looking for a circle saw of your own to take your production to the next level? At Kaka Industrial, we offer many different models of freestanding and table-mount circular saws. We can help you find the perfect piece of equipment to help you complete the task. Check out our great selection today!
]]>A double column band saw allows you to cut metal in a precise, consistent manner. In contrast to a scissor-type saw that has a pivot bearing, a double column raises and lowers the head on linear guides. The blade’s angle stays fixed on a double column saw, so the cut can only be as long as the material’s diameter.
And unlike a pivoting saw, a dual column saw is very rigid because the columns hold both ends of the head. As such, there’s nearly constant pressure and speed when making the cut. Double column band saws are also very stable, so the reduced vibration improves cut quality. You’ll be able to produce straighter cuts since the blade is less likely to bend during the cutting process.
Another reason why every shop should have a double column band saw is its durable design. Generally, double column saws are sturdier than pivot saws, such as the scissor type saw mentioned above. Sturdy design and construction can increase the longevity of the machine.
Since double column band saws are very stable, the blade and other moving parts don’t undergo as much wear and tear compared to their less rigid counterparts. By working with a fixed, durable machine, you won’t need to worry about replacing your equipment frequently. Instead, you can invest money in different aspects of your metalworking business.
Since double column band saws produce precise cuts fast, they can increase your shop’s overall production level. If you work with large-diameter materials and have a demanding production line, the precise cuts of a double column band saw are invaluable.
Dual column saws are for cutting larger cross sections of material than saws that rely on a pivoting mechanism. Pivot saws generally don’t cut materials greater than 16 inches in diameter. As the name suggests, dual column saws have two columns for added stability, so they’re ideal for larger and thicker materials. The ability to effectively cut a large piece of metal at once means you can improve your cut speed and decrease the stress placed on your machine’s blade.
At Kaka Industrial, we sell a variety of double column horizontal band saws for all your metalworking needs. Plus, we provide consistent support after your purchase, so you can be confident your investment has protection. With its improved cutting, longevity, and efficiency, a double column band saw is a wise decision for any professional in the metal industry.
]]>Over time, the hooked teeth of your band saw blade will begin to strip. Blade stripping is simply another term for deterioration. Stripping occurs naturally with frequent use, and it’s a telltale sign that your blade needs replacement.
If you notice your blade is cutting slower than normal, the teeth are beginning to strip. Additionally, if your band saw is emitting an excessive amount of heat, the dull blade is most likely working overtime to cut the material. Another blade stripping indicator is that you need to constantly increase the pressure to create efficient cuts. If it seems like your blade is working harder than before, inspect the teeth as soon as possible to determine if you need a replacement.
Another sign it’s time to replace your band saw blade is incorrect cuts. Band saw blades are commonly used for metal cutting, because they create incredibly clean, accurate cuts. Therefore, once you notice your blade is producing inaccurate results, it’s time to inspect it for overall deterioration.
Since your business relies on accurate output, it’s essential for your tools and equipment to work properly. If you invest in a specialized piece of machinery like a band saw blade, you want to protect your investment by performing proper maintenance. A fresh blade will also ensure the products you make are up to your standards.
It’s important to visually inspect your band saw blade regularly for cracks or fractures. These are signs of stress due to overuse, so you’ll need to replace your blade right away if you see either.
Beyond visual inspection, how can you tell if your blade is wearing down? Generally, dull blades tend to cut slower. Since they must work harder, it’s easier for fractures to occur over time. As mentioned above, a dull blade also produces more heat than a new one. So if you notice a hot work zone, it’s time to examine the blade’s surface.
Large machinery produces lots of noise, so it’s common for the work environment to be loud. However, if you notice unfamiliar noises when working with your band saw, it’s time to pay close attention. Be sure to replace your blade if the saw begins to consistently squeak or make other unexpected sounds.
If you notice your band saw is making unique noises and cutting slower than it used to, it’s time to change your blade before your current one lets you down. To keep any equipment in proper working order, you must note any unfamiliar sights or sounds.
When it’s time to replace your metal band saw blade, turn to the professionals at Kaka Industrial. With years of experience, we can help you find the perfect piece of equipment for your specific needs.
]]>The metal fabrication industry has historically been reliant on human labor. However, developing technology and intense deadlines have prompted many businesses to turn to automated processes and smart machines. AI-driven machines can effectively perform almost any repetitive task and reduce the number of errors and delays in the manufacturing process.
Today, many metalworking machines are powered by AI-based algorithms that can perform tasks without additional human assistance. Some common duties include assembling, welding, cutting, and bending metal.
Why are so many in the metal fabrication industry relying on artificial automation? Almost all the existing machines in a metal plant can be integrated with computer systems that can be trained to autonomously perform an action. Once the machine knows what task to perform and how, humans only need to supervise the process.
The growing popularity of AI in the metal fabrication industry can also be attributed to the algorithm’s ability to maximize the cutting process. Cutting is one of the essential responsibilities of a metal worker, and effective cutting techniques reduce waste. An AI-powered machine can increase the cutting quality and monitor the process for potential glitches.
AI can be used to both improve the completed work and monitor the status of each machine in a facility. If a machine is not functioning properly, the human operator can take corrective actions to ensure the cutting process remains as efficient as possible.
Another interesting aspect of AI in the metal fabrication industry is product personalization. Business owners no longer need to organize an entirely new production line when they want to create nonstandard versions of their products. Instead, smart manufacturing provides the opportunity to make smaller product batches to meet the individual needs of each order.
An emphasis on mass personalization is possible when a wide range of processes are automated via AI. Computer-aided control means the possibilities are virtually limitless. Metal companies can diversify their product offerings and provide their customers with more personalized options.
Kaka Industrial carries a large variety of excellent metal fabrication machines. If you’re looking for equipment that can pair well with AI processes to improve your overall output, explore our high-quality offerings today.
]]>Any imbalance and inconsistency in the drive belt should be noticeable after a thorough visual check. Signs of a broken belt include excessive vibration or a lack of precision.
You may see black dust when you lift the pulley cover after turning the vertical drill off. That is simply rubber that the drive belt has left behind. You cannot measure the belt’s wear by looking at how much rubber dust is there, but you can touch the belt itself to see if there’s a noticeable change in its thickness.
For many machines, rigidity can be detrimental to performance. However, applying the appropriate amount of lubrication can ensure a vertical drill’s optimal function.
The frequency of lubrication depends on the drill’s usage and manufacturer, but you should know that it is essential. By not regularly lubricating your drill press, the heavy friction of a drill’s operation can cause vital components to deteriorate. As a failsafe, keep your owner’s handbook or manual on hand for clear directions for greasing these parts. Lastly, always give the machine a thorough cleaning after each usage. Doing so will remove any materials left over that can cause future problems.
Everything could be working well one day, and then the next day, the machine won’t even turn on. It may be as simple as examining the power supply rather than taking the machine apart to find the culprit.
Use a multimeter to determine the quality of the drill’s electrical wiring. One beep signifies that everything is okay, silence implies a loose connection, and a double beeping noise could indicate a missing power cable.
Over time, your drill’s quill can begin to move in ways you don’t want it to. We can break these down into two types: radial play, where the quill moves from side to side, and axial play, where it moves up and down on its axis.
Take the quill apart and give it a thorough examination. Be careful to remove anything that has to do with the slicing process. Make two holes in the center of the housing and then install an adjustment bolt to maintain a steady force on the drill chuck.
With the proper training and effort, you’ll be able to solve any quill crisis so that the vertical drill runs smoothly.
Unfortunately, a vertical drill press table can become a haven for scraps and debris. Clutter can cause a lot of problems, so it’s imperative to maintain a clean and safe environment for work. This will reduce the potential for worker injuries and inadvertent damage to equipment and supplies.
Adhering to a quick checklist for proper drill press maintenance can make a difference in the staying power and execution of a vertical drill. Kaka Industrial has a handful of vertical drill presses available, with all five being great additions to your shop!
]]>Injuries and even fatalities can happen while cutting, forming, or welding sheet metals. Because of these risks, everyone should know these sheet metal safety standards minimize the risk of accidents in the workplace.
One non-negotiable standard is wearing PPE. PPE includes safety glasses, welding helmets, gloves, hearing protection, and respiratory equipment. An employee should supply the equipment at no cost and provide adequate PPE training. Although it’s the employer’s responsibility to supply the equipment, each worker should also maintain their PPE to ensure it’s functional.
Sheet metal comes in different shapes and sizes, and proper handling is vital in preventing metal cuts, crush injuries, and strains. Training is essential for proper handling techniques, including using mechanical aids like forklifts, hoists, and cranes. One must also consider the weight of the sheet material. Stacking more adds significant poundage to what you’re carrying, potentially making it unstable and causing it to fall.
Sheet metal processes involve welding and electrical tools that can have severe consequences if improperly handled. Workers should receive training on electrical safety to avoid electrical burns, shock, and electrocution.
Damaged or malfunctioning equipment must have labels with the proper instructions. Employees should also tread lightly in wet areas or around flammable materials to avoid accidents.
Sheet metal workers often use machines like saws, drills, and presses in their processes. Machine safeguarding prevents workers from accessing machines’ moving parts while operating them.
Machine safeguarding protocols also come from effective training. Frequent inspections of the machines you use will prevent many accidents from occurring, guaranteeing safe handling.
Sheet metal processes involve intense heat, making the risk of fire high. Fires can also occur in the workplace due to other causes, such as poor ventilation and improper disposal of combustible materials. All employees should receive instructions on fire safety and prevention. All flammable materials must be far away from any potential fire hazard. Fire extinguishers and alarms should also be nearby for those who have received training on using them.
With this information, you now know the sheet metal safety standards to follow. The common denominator with each tip is that each worker must also get training on all safety measures and regulations in their workplace.
Kaka Industrial knows it’s essential to create a safe work environment for workers to increase productivity, reliability, and efficiency. You can check all those boxes with our sheet metal machines, so see what works for you today!
]]>The belt grinder’s speed depends on the belt, the material used, and the finish. The material will always predicate the minimum speed of the belt. While slower speeds are adequate for working with softer materials, greater speeds are necessary for processing tougher materials to prevent the belt from pushing past its limits.
Harsher belts may speed up the material removal process but at the expense of increased heat production and potential belt and workpiece damage. The material removal rate of finer belts is slower, resulting in a smoother surface.
The belt’s speed will also depend on the desired finish. A lower belt speed produces a coarser finish, whereas a greater speed produces a finer one.
There is no such thing as the “perfect” speed for belt grinders. The optimal speed will change based on the variables.
A machine is at its optimal speed when it can operate at that pace without jeopardizing its quality or safety. Finding your rhythm to remain consistent is important as you work with power tools. When everything is flowing well, great progress is possible.
There’s no universally correct response to this issue because of variables like the cutting tool, the material, and the user’s preferences. However, it’s possible to stick to certain broad principles. Experimenting with several speeds until you find one that works well is the best approach to identifying the ideal one for a belt grinder.
Surface foot per minute (SFPM) is an industrial term that refers to the distance in feet that a point on a spinning surface will move in one minute. This is the most common metric when working with a belt grinder regarding its speed.
Each implementation strives for maximum output with minimal heat generation at maximum SFPM. For various substrates, various SFPMs are optimal.
Understanding why the speed of your belt grinder is important helps you find the best speed depending on the three factors we discussed. You can find the best belt grinders and other metal shop machines from Kaka Industrial. Our equipment is the perfect complement to any shop that needs the best tools.
]]>Saw blades become hot from the friction they generate while cutting wood, regardless of the type of saw you’re using. Sometimes when you’re sawing sappy wood, such as pine or fir, you’ll come across something known as “pitch.” This is essentially the wood sap.
The higher temperature from the blade’s friction will cause the pitch to melt, leaving residue on the blades. This increases the blade’s heat production and pitch absorption, making it much more difficult to drive the blade through the wood. The only way to remove the muck is to stop what you’re doing and wipe the blade clean with a solvent. Turpentine is the most common solvent individuals will turn to clean the blades.
Leaving the resin building on your blades could cause your bandsaw to overheat as the blades accumulate more resin with each cut. That accumulation creates more friction between the blade and your cutting piece, leaving noticeable burn marks.
Applying a protective coating after wiping the blades clean can lower the friction between the two items. Furthermore, a nonstick coating can keep you from making this a frequent chore.
One way resin buildup can throw a wrench into things is by preventing the chain from receiving oil. If the resin does create a barrier between the two, the chain will stick and not function properly.
A high-quality bandsaw lubricant is an essential aspect of proper maintenance. It’s crucial for you to use bandsaw lubrication regularly to ensure that it continues to function smoothly for many years without a blip.
Effectively cutting materials is impossible if the tool lacks the appropriate lubrication. Since the solution reduces cutting noise in half, you should lube each side of the blade every few minutes to get premium results.
The most apparent warning sign of resin buildup is the quality of cuts. When a blade wears down, imperfections like chips will happen because it’s dull. A well-kept blade may easily cut through the wood without marring the surface. Don’t ignore this red flag, and act if the resin is noticeable. You’d be amazed at how much of a difference removing it can make.
When you get your new industrial bandsaw from Kaka Industrial, remember the warning signs of resin buildup on your bandsaw blade. Caring for your bandsaw guarantees the best results each time you put it to good use!
]]>Working in the metal fabrication world requires a quality operation that can churn out products quickly. An ironworker goes a long way in making that more consistent. When working with steel, an ironworker is capable of doing many tasks. Ironworkers are multipurpose equipment that serve three distinct functions: punching, shearing, and cutting holes.
While a mechanical ironworker is beneficial, it pales compared to what a hydraulic ironworker can do.
A hydraulic ironworker is indispensable in factories and workshops that work with steel. This machine is highly adaptable, has a wide range of manufacturing options, and needs little human intervention. You will be able to meet your goals quickly by making large-scale cuts with this machine.
Thanks to its innovative design and high-quality electrical components, a hydraulic ironworker is reliable. Its direct shearing feature reduces material waste to help you cut costs, improve efficiency, and meet demanding goals.
Hydraulic ironworkers have existed for many years. While modern hydraulic ironworkers are functionally equivalent to their ancestors, a few things are worth monitoring.
Modern hydraulic ironworkers keep the operator in full command of all its functions. Additionally, they have stringent safety protocols that may interrupt shearing or fabrication mid-process. This preponderance of electronic control means the machine will stop automatically in an emergency.
Another notch on the usability belt of modern hydraulic ironworkers is that they are programmable. They open new doors in today’s world of automated production. You can program a hydraulic ironworker to meet your requirements, increasing your shop’s efficiency. This guarantees all operations are firing on all cylinders at an increased rate.
Hydraulic machines are important when manufacturing materials is the name of the game. Their versatility makes them ideal for various applications, which makes them important in metal fabrication. Kaka Industrial can be your source for hydraulic ironworkers, allowing you to take your shop to the next level!
]]>Most of the moving parts of a vertical drill press require a weekly test. At this time, check for any loose parts, corrosion, lubrication, and effectiveness of the tool. You only need to look at the belt once a month to maintain its good working order.
Vertical drill presses are generally reliable, but they are only as reliable as your care efforts. Even if everything is working fine, perform these weekly and monthly checks.
We will begin with the once-a-month check of the belt and pulleys. The pulley’s condition should be your first concern. At a glance, make sure they can move freely and no burrs scratch the belt.
Next, check if the belt is loose or stretched. Note if the grooves and teeth are present and that it’s not disintegrating. If the belt is loose, avoid tightening it, as doing so may cause it to break down quickly. The sweet spot for belt tension is an inward pressure of half an inch.
A drill press contains many moving pieces. Lubricating the spinning components is essential to preserving their functions. The chuck is the solid part of the press, but it tends to wear down quickly. A dry lubricant spray will provide extra protection to ensure it doesn’t become loose. Mist the chuck arbor, handle, and spindle with the spray, as well.
The metal components of a drill press can rust over time. Luckily, lubricants can block rust from developing by staving off moisture.
Those small particles floating around may seem harmless, but they can create problems as they accumulate. Dust can speed up the rusting process and cause the machine to crack. So, weekly checks are paramount. If the drill press is dustier than normal, use compressed air to clean it.
One of the most frustrating things is when you think something is kaput, only to realize the connection between cables is the problem. A small imperfection between the cable and plug could render the machine useless, so ensure no cables or connections are loose. Don’t forget to test the on/off button!
The bolts holding the base and workbench could loosen because of the vibrations of working with the drill. If this has happened, tighten them so the machine is stable.
Knowing how often to inspect your vertical drill press guarantees your shop’s equipment is in tip-top shape. If you want to add or upgrade your vertical drilling machine, Kaka Industrial is here for you. Our presses have the power and versatility to bore precise holes to construct anything you can imagine!
]]>Too much heat from the grinder might cause the metal to stick to the wheel. That’s edge glazing. Three potential sources of excess heat cause edge glazing: excessively hard material, weak pressure, and a lack of motion.
Grain softening may occur if the chosen material is too hard for your chosen grain. It may also lead to edge glazing due to a buildup of heat. Change to a finer grit or a different sharpener to solve the problem.
Edge glazing happens when the grinder becomes stagnant. Keep rolling the grinder back and forth as you work to avoid this problem. If you want the least resistance while moving the most distance, try a forward-back motion while maintaining a level keel.
Inadequate pressure is the final cause of edge glazing. Because of this, the wheel may skip. To fix this, keep making the forward-back motion.
While edge glazing is a concern with a belt grinder, other things can hamper its effectiveness. Micro-cracks are nearly impossible to see, but they may pose significant problems for the grinder if unresolved.
Turn on the grinder and listen for any chunking, vibration, or other indicators of an unbalanced wheel after one minute. Damage to the edges may occur for three typical reasons:
Too much vibration may result from inadequate clamping of the metal substance. Good clamps can be the difference between this being a problem or not.
Cutting away from the clamped region causes extra vibrations. Always leave adequate room for the tools, guard, and hands if you need to cut near the clamped region. Finally, you risk ruining the rim’s edges if you employ the incorrect method on a particular wheel. You shouldn’t use a grinding wheel on a cutting wheel or vice versa.
In particular, harm to the arbor hole or flange may reduce the strength of the belt grinder wheel. This is risky since it may cause the equipment to malfunction completely, but it’s also hazardous.
Belt grinders are notorious for putting on an excessive amount of pressure. Swapping to a thicker wheel can go a long way in keeping everything running smoothly.
Never grind metals on the wheel’s side. The machine will start to fracture and break down as a result. Always double-check the clamping of the metal to ensure no unintentional side loading. In addition to the previously indicated rocking action, you should maintain a steady 90-degree angle during grinding.
Incorrectly mounting the wheel might potentially cause damage to the arbor hole and flange. To prevent the wheel from being too tight, use adapting nuts. The grinder will remain stable and easy to use if you do this.
These belt grinder troubleshooting tips ensure you get longevity out of your belt grinder machine. You can check out the various industrial metal belt grinder equipment we have available. Our industrial belt grinders can remove material quickly and efficiently. Kaka Industrial is here to help you with all of your processing needs!
]]>Replacement of machine tools may be difficult to predict. But there are occasions when the deterioration is too noticeable to ignore. For instance, if your machine tools show signs of wear and tear, such as chipped or bent components or smoke emanating from the units, you should get new ones immediately before it becomes a safety hazard.
If you can’t see the problems, you might be able to hear them. One sign that your machinery has reached the end of its useful life is if it makes a peculiar noise. Regular use of machine tools will always create some noise, but if you start hearing more than usual, it might indicate serious trouble.
This noise might be anything from a high-pitched shriek to a low, grinding noise or high-pitched squeak. Contact a company that offers machine services ASAP if you hear anything like this. Otherwise, you risk doing subpar work or putting yourself in harm’s way.
Humans may age gracefully, but they also dramatically slow down. You can say the same thing about your sheet metal machine.
As they age, machines become less effective and eventually stop working. Therefore, the chance of failure grows with time, even if your machine tools are generally healthy. If you upgrade your equipment before it breaks down, you may save money on repairs.
If any of these four symptoms seem familiar, it may be time to call the machine services pros to assist you in finding a replacement for your broken equipment. Make sure your new tools are of great quality by using only the finest machine services to have them made.
When you’ve fixed a machine tool so many times, it’s a lost struggle to keep up with its routine maintenance. That’s when you know it’s time to throw in the towel. Not only will your sheet metal machine be in question, but so will your tools necessary to fix it, adding to the repair costs. Don’t let your emotional attachment or frugal ways cloud your judgment.
If you notice any of these signs to replace your sheet metal machine, get a new one from Kaka Industrial. Our industrial sheet metal fabrication machines are top-of-the-line and will make your sheet metal nearly flawless.
]]>To fabricate metals well, one must first understand their properties. When choosing, it’s important to consider characteristics like corrosion resistance, ductility, yield, and tensile strength. Together, they establish whether the metal is workable and what the final product will look like and do.
In the manufacturing industry, laser cutters have a reputation for being among the most adaptable alternatives because of the wide variety of materials they can process. These devices can process wood, plastic, paper, and metal.
The big brains at MIT demonstrated IoT might boost laser cutter operators’ assurance while cutting different materials. They built a sensing platform they called SensiCut. It’s a supplement for regular laser cutters.
The breakthrough combines a laser’s ability to detect minute surface features by combining speckle detection, a kind of optical analysis, with linked sensors and deep learning. The group believes its product has the potential to reduce waste while also providing detailed guidelines for handling a certain substance. It also makes modest modifications on its own to avoid unintended consequences.
The industrial IoT may also help stop unexpected machine failures from interrupting production. Companies specializing in metal manufacturing risk falling behind on their deadlines if their equipment breaks down. Then, depending on the nature of the issue rendering the machinery useless, users may have to wait several days or weeks for new components to arrive or for expert personnel to be available for repair visits.
IoT sensors may avoid these problems by collecting data on equipment operation to spot irregularities or service requirements. One business’s IoT solution provides on-the-spot access to machine data for maintenance staff. If a client has a problem and requires technical support, the supplier of the necessary equipment will already have important background information.
In addition, metal fabricators may utilize sensor data to see which equipment has the greatest downtime and if there are any recurring patterns in the issues. With this knowledge, they may reevaluate the frequency with which they undertake specific maintenance tasks or the timing of equipment replacements.
IoT technologies shine throughout the metal manufacturing process if you want real-time data. Workers may streamline their operations by analyzing which parts of the process produce the intended results and which still need work.
With IoT-based weld monitoring, workers no longer rely on outdated methods like paper logs and Excel spreadsheets to evaluate quality. On the other hand, data-driven weld monitoring uses IoT sensors to capture data at the weld point for further processing and analysis with little latency. People may also transfer the linked data to their mobile devices for convenient viewing.
Weld quality information is only one thing these setups can tell you about. They may verify the shift-specific staffing levels, welding station counts, and operating conditions. That facilitates gaining a more informative overview of the facility’s entire production.
The three ways IoT benefits the metal fabrication industry illustrate the importance of constantly improving. Kaka Industrial’s metal fabrication equipment is another step you can take to boost your business to the next level. Our selection of top-tier industrial equipment will help you achieve great things you wouldn’t think are possible.
]]>Securing your drill press is crucial to receive the benefits of having one in your shop. Fortunately, the flexibility between the various setups allows the drill bit’s rotation to spin properly. A vise is a convenient tool for quickly handling materials through production. The most common vise is a V-notch attached sturdily to the drill press table.
You can also ditch the vise and use the table as a clamp for bigger jobs. Adjust the table’s height to accommodate a wider range of projects.
The T-slots on the table allow you to secure either the workpiece or a scrap metal plate to protect your surface. You can increase your drill press’s adaptability with any of these configurations.
Besides the hole formed by a twist drill, the drill press may allow you to execute additional functions. For example, countersinking the hole for a flat-head screw after drilling may provide the necessary clearance. Similarly, counterboring the hole for a cap screw can lend the additional space you need. The control of drill press depth provides precision when using any of these techniques.
Reaming the hole after drilling with an undersized bit is the solution if you require an exact hole for minimal clearance. Depth is not a concern since most reamed holes are through holes.
You may use a tap to make threads for any holes because the drill press makes quick work of tapping. Reversing the spindle causes the tap to withdraw from the hole after the threading has reached the appropriate depth, leaving behind perfectly straight threads.
People who prefer to drill by hand can wrap the tape around the bit to uncover a hole’s depth. While this method is relatively accurate, it isn’t as foolproof as a vertical drill press. A drill bit’s locking hub guarantees precision thanks to the repeatability of the actions. Doing it by hand could lead to errors. Consistency through repeatable actions is extremely valuable for any shop.
After drilling several holes in a metal plate, you’ll want to smooth out the edges and remove any burrs. You can swiftly deburr holes with a uniform chamfer using a countersink and a depth preset on a sliding plate. Hole chamfering for tapping is another use of this technique.
Drilling holes in thin metal can be tricky, but you can make it easy by adding a vertical drill press to your shop. Kaka Industrial’s industrial drilling machine can be a game-changer for your workshop, leading to more efficient and accurate drilling.
]]>The easiest way to obtain the materials you need is by shopping at an industrial metal supplier. These stores carry hundreds of different metalworking supplies, including raw metal. However, if you don’t live near one of these stores, it can be expensive to pay for shipping since metal is quite heavy.
Sometimes you need to get creative to find the best materials for your metalworking projects. If you can’t shop with a local metal supplier, your next best bet is to look around at other stores in town. For example, antique stores may have old tools and furniture with metal parts that you can recycle for a project. Thrift stores and scrapyards are additional places to look if you need metal materials on a budget.
When you buy metal from an industrial supplier, you know exactly what kind of metal you’re buying. However, when shopping at an antique store or other secondhand retailer, you will have to judge the quality of the material yourself. The most accurate way to determine the type of metal you have is a chemical test, but these can be expensive to pay for.
While it’s not as accurate, a more accessible way of determining metal type and quality is a spark test. All you need is the metal in question and a grinder. When you hold the metal against the grinder, you want to watch for the spark pattern that emits from the metal. A noticeable spark stream means you’re dealing with a ferrous metal like iron or steel. Then, you can further analyze the sparks to tell things like the carbon content.
Using professional tools is just as important as having quality raw materials. You can find professional metalworking machinery at Kaka Industrial. We carry a huge selection of tools for sawing, bending, shaping, rolling, and grinding metal. Just reach out and let us know what you’re looking for.
]]>Tracking is how well the belt stays on the right track on your machine. If you’re constantly having to stop your work to reset the belt tracking, then it’s probably time to get a replacement. A properly-functioning belt grinder won’t have these kinds of problems, which is good since they can be expensive to fix. The safest thing to do is get a new piece of equipment.
Speed is an important element of belt grinder function. Basically, by running a piece of metal across a grinding belt at high speeds, you can remove defects and even sharpen tempered steel. A high speed is necessary for getting the right amount of friction against the metal. If you’ve noticed that your machine isn’t running as it used to, you could have a worn motor or another problem.
Sometimes you decide to upgrade not because your equipment doesn’t work but because there are machines that do the job better. Having an out-of-date machine is one of the signs it’s time to replace your belt grinder. Maybe your belt grinder has served you for many years, but it’s far behind with safety features, speed adjustments, and other features. There’s no shame in upgrading to a new tool that’ll help you be safer and more efficient.
If your machine still works, don’t throw it away when you upgrade! See if you can sell it or donate it to someone who can use it. Schools, technical programs, and local hobbyists might love to have your old machine, so don’t let it go to waste.
You can find professional-grade metal belt grinders at Kaka Industrial. We carry a number of high-speed belt grinders and other pieces of industrial equipment perfect for your fabrication workshop. Don’t see the tools you’re looking for? Just reach out and ask us—we’d love to help you find the right machine for the job.
]]>The first step in choosing the right tooth pattern for your bandsaw is to consider which style works best with the material you’re trying to cut. For example, a hook-style blade works great on projects made of metal, hardwood, and other tough materials. If you use a hook blade on softer materials, the blade may cause too much friction or get clogged. We recommend hook blades for hardwood and skip blades for softwood.
Metal can be much tougher to cut than wood or plastic, so be sure to use a blade that is designed to cut metal. Most blades for cutting metal are hook blades, though you may also see skip blades used for cutting non-ferrous metal. When you’re cutting thin sheet metal, we recommend a wavy tooth blade, which is less aggressive.
In addition to wood and metal, you can cut plastic on a bandsaw. Plastic is soft in comparison to other materials, and it creates a lot of debris. With that, you’ll want to use a blade that doesn’t clog easily, such as a skip blade. You might also use a variable pitch blade for making curved cuts in plastic.
Knowing the types of blades isn’t the only thing you need to know when choosing the right tooth pattern for your bandsaw. Another factor that matters is how close the teeth are versus how thick the material is that you’re cutting. For softwood and plastics, you need about four teeth per inch of thickness. For hardwood and metals, you need more like six or eight TPI.
If you need an industrial metal cutting bandsaw, check out Kaka Industrial. We carry professional machining equipment that’s perfect for workshops and industrial fabrication. Don’t hesitate to reach out if you have any questions.
]]>One thing you don’t want in a workshop is malfunctioning equipment. On top of costing you valuable time to fix, the equipment itself can become a hazard. To make maintenance and repairs more predictable, keep a maintenance log for every piece of equipment. This will make it easy to track things, such as how often you change blades and bandsaw tires.
At least once a year, you should refresh your employees on the best practices to keep your workshop safe. This training might include things like:
By scheduling regular training, you can ensure that ignorance is never a cause of injury or accidents in your workshop. This can go toward creating a culture of safety, which we’ll discuss more below.
Workplace culture can determine how your employees react to safety information. If supervisors are dismissive toward compliance and safety, other employees will follow suit. However, by modeling proper compliance and following safety best practices, you can create a workplace culture that values safety. This culture will help workers feel confident about notifying management when they spot violations.
Visual reminders of safety best practices are incredibly helpful for workers. Use written signs, labels, and floor tape to keep the workspace organized and alert people to where important hazards and safety devices are.
Using professional metal working machines is another key way to improve safety. You can find high-quality fabrication equipment at Kaka Industrial. We carry tools for sawing, bending, drilling, grinding, and rolling metal. We also have many other types of fabrication machines. We’re confident that you’ll be able to find exactly what you need.
]]>While it may seem obvious since it’s in the name, a drill press’s most common function is drilling holes in wood, plastic, and metal. A vertical drill press has many benefits, as you don’t have to hold the machine yourself. Drill press holes are straighter and smoother than what you can achieve by hand, and the machine can drill through tougher materials.
Reaming is the process of smoothing out the inside of finished drill holes. It creates a completely polished surface for screws to cut through, ensuring a tight, flawless connection. Reaming also gets rid of burrs and other unsightly imperfections, which is useful in a professional setting.
Threads are the ridges on screws. They can also be pre-cut ridges inside a drilled hole, which is important for tapping. This process adds pre-cut threads to your drill holes to make screwing in fasteners more precise. It also creates a tighter connection between the fastener and the workpiece.
While they’re technically two different operations, counterboring and countersinking are very similar. The goal of both operations is to create a small recess to hide the screw and keep it flush with the project surface. Countersinking creates a conical recess near the surface of the workpiece that matches the underside of the screw head. Counterboring creates a flat surface further recessed into the workpiece.
Spot facing is another common vertical drill press operation very similar to counterboring and countersinking. It creates a raised recess using a special tool. The resulting surface is flat but raised around the hole.
You can find both standing and table-mount industrial drilling presses at Kaka Industrial. We specialize in high-quality industrial tools for metal and wood fabrication. Don’t hesitate to reach out with questions about our products.
]]>The top reason most workshops prefer to do their own metalwork is that they can control every aspect of the project. You know exactly what materials and methods you’re using, and you don’t have to worry about anyone taking shortcuts. You can even make adjustments on the fly without waiting for others to approve them.
When everything happens under your roof, you can keep a constant eye on the fabrication process. There are no limits to how often you can do a quality check. In fact, if your workers are experts, they can be on the lookout for flaws even while they’re putting parts together.
One of the slowest parts of working with third-party contractors is waiting for shipments. When you do everything yourself, you don’t need to wait for the contractor to send you the parts. And if there are any problems, you can address them immediately without sending samples back and forth via snail mail.
One of the many benefits of doing your own metalwork is that you can adapt to new information immediately. If you suddenly realize that the type of welding equipment you own won’t work on the metal you’ve chosen, you can fix the problem without waiting on anyone. If that problem happened at a contractor’s shop, you’d be stuck playing phone tag while you try to sort out the problem.
Kaka Industrial can supply you with the metalworking equipment you need to do your own fabrication. We carry sheet metal bending machines in addition to these other essential tools:
If you’re not sure what equipment you need for your next project, Kaka Industrial is happy to help. Contact us and let us know what you’re working on!
]]>You probably know that you can use a belt grinder to remove burrs and other imperfections from metal. However, a belt grinder is also important for giving your projects a finishing polish. You can achieve a flawless finish with very fine grit belts that will surely impress clients.
One way to judge the true cost of a new piece of equipment is to calculate the cost per use. If a machine costs $500 and you use it 10 times a day, every day for a week, then you use it 50 times. $500 divided by 50 is 10, so that machine is $10 per use. The longer you own a machine, the lower the cost per use. For example, after 500 uses, the cost per use is less than $1.
Belt grinders are excellent investments because the cost per use drops quickly. Since you can use them for so many kinds of tasks, it won’t be long before the machine pays for itself.
Many people decide to buy either a sander or a grinder when starting out of a small workshop, but not both. If you have to choose one, know that a belt grinder can also function as a belt sander. All you have to do is put on a sanding belt, and you’ve got a machine that can do both jobs!
Belt grinders are essential to your workshop because they are incredibly versatile and easy to use. If you work with metal more often than wood, a belt grinder is a better choice than a sander because you still have the option to work with both materials.
You can find industrial-strength metal belt grinders at Kaka Industrial. We carry tools for metal and woodworking that keep your shop running at peak efficiency. Contact us today for help choosing the perfect tools for your next project.
]]>The basic function of a vertical drill press is to drill holes in wood, metal, or plastic. If you frequently work on projects that need holes drilled in them, then a vertical drill press may be a good choice for you. However, it’s important to note that handheld drills are a better option for people who only need to drill holes occasionally.
The main advantage of using a standing drill press instead of a handheld one is the level of precision you can get. When you use a handheld drill, you have to hold the drill steady on your own. You also have to push the drill into the workpiece using your own strength. With a standing drill press, you no longer have to rely on human limitations, resulting in much more precise results.
What some people don’t realize is that there are dozens of attachments for vertical drill presses that greatly increase the number of tasks you can do with them. From sanders to mortising attachments, there is so much more you can do with a standing drill press than just drill holes. And with each of these tasks, you still get the stability and precision of a heavy-duty power tool.
When should you use a vertical drill press? If you find yourself completing projects on a regular basis that require a lot of drilling, a standing drill press could be right for you. The more often you do this task, and the higher the need for precision, the more you probably need to switch to a vertical drill press.
If you’re in the market for a vertical drilling machine for your business or personal workshop, check out Kaka Industrial. We carry high-quality, heavy-duty power tools, including vertical drill presses, for all your fabrication needs. Contact us today to let us help you find the right machine for your next project.
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